Aluminum busbar for screw type lithium batteries

Aluminum Busbar for Screw-Type Lithium Battery Cells

Aluminum busbars are created for screw-terminal lithium-ion batteries using high-conductivity aluminum, which is specially designed to provide minimal resistance, constant current flow, and strong bolted connections between cylindrical, prismatic, or block-type lithium cells. The design assures mechanical stability, resistance to vibration, and electrical performance consistency which are the requirements of screw-type battery assembly.

The aluminum connectors have the benefit of being very proficient in terms of heat, portability, and life expectancy which make them very suitable for use in electric vehicle (EV) modules, energy storage systems (ESS), solar storage banks, uninterruptible power supplies (UPS) backup units, and custom lithium battery packs that need screw-fastened interconnections.

The aluminum busbars are constructed from high-purity aluminum grades (1050/1060/1200) and available in various thicknesses, non-standard hole patterns, chamfered countersinks, and surface treatments like bare aluminum, nickel-coated ends, or heat-shrink sleeved versions.

Tailored aluminum busbars are provided for the largest manufacturers of screw-type lithium batteries, such as Highstar, EVE, Ganfeng, Highpower, Great Power, BAK Laser Cell, Gotion High-tech (GHT), High Star, CATL, BYD, CALB, REPT Battero, Lishen Battery, SVOLT Energy, DMEGC, CBAK, Winston battery, Sinopoly battery, A-Grade, LG energy solution, Samsung SDI, Panasonic which are compatible with LFP, NMC, and all leading screw-terminal lithium cell formats.

Precision Fabrication for Screw-Mounted Busbars

The modern manufacturing environment which we have, consists of CNC punching, drilling with very high accuracy, forming, and the option of nickel plating for better conductivity and corrosion resistance, all together.

For that reason, every step—beginning with the cutting of raw strip and ending with finishing—is accompanied by fatigue testing, torque-load testing, and conductivity verification in order to be sure that the busbars can be counted on during high-current and mechanical-stress conditions that come with screw-type battery modules.

Aluminum Strips Stock Availability

We have a stock of high-purity aluminum strips ready for use and these strips are available in a wide range of specifications that include:
• Thickness: 0.2 mm to 10 mm
• Width: 5 mm to 150 mm
• Length: 20 mm to 5 m
The quality control mechanism includes individual inspections of each busbar which are then certified according to the standards of torque-tightening, conductivity, and dimensional accuracy, thereby guaranteeing a problem-free installation during the battery pack assembly. The production of all busbars is done according to the policies set for global EV, ESS, and power-storage manufacturing.

Aluminum Busbars for Screw-Terminal Cells An Overview

Aluminum busbars are commonly used as lightweight, rigid electrical connectors that interconnect screw-terminal lithium batteries of the different energy systems, EV packs, and industrial power modules. They offer a stable path for the flow of current, a higher mechanical clamping force, and a lighter total weight of the system—hence, they are perfect for modern lithium battery architectures in which screw fastening is preferred to welding.
Our Custom Screw-Type Aluminum Busbars are applicable in the following fields:
• Electric Vehicle Lithium Battery Packs
• Solar-Based Storage Systems
• Grid-Tie ESS & Backup Power
• Telecom & Industrial Battery Banks
• Custom Lithium Battery Module Assemblies

Best Rated Aluminum Busbars for Batteries with Screw Mounting

Our Aluminum Busbars have become the main choice for lithium battery manufacturers using screws owing to their following features:
● Very good electrical conductivity and low weight
● Significant weight reduction and efficiency enhancement
● Very good compatibility with screw-tightening
● Very long service life due to excellent corrosion resistance
● Safety at high current operation due to thermal stability
● Custom hole patterns and complete personalized design support
● Reasonable prices with small minimum order quantities
The busbars are meant to be used in heavy-duty applications; they have uniform granulation, better electric performance, and efficiency over a long period.

Main Advantages for Aluminum Screw-Type Busbar :

Our aluminum busbars gives you:

The best electrical conduction which is suitable for high-power transfer
Light, perfect for EV and ESS applications
Great torque-strength and firm clamping
Very durable structurally and thermally for a long time
Extremely low resistance thus heat generation is at a minimum
High current loads are supported
Properties of rust-resistance and strength
Field performance is consistently optimized.

Reasons why Adinath Enterprises is the trustworthy option ?

Having a huge experience of over 30 years in engineering, Adinath Enterprises is among the leading manufacturers of aluminum and copper busbars at the Delhi NCR region.

We aim to offer the best busbar solutions that are not only high-performance and precision-engineered but also suitable for the applications of lithium batteries, power systems, and EV technologies. To give you an idea of our production capabilities, let us tell you that we have a very large and advanced in-house CNC setup, automated machines for different processes, and a strict quality-control system where every busbar is inspected to ensure it meets our standards. All this enables us to produce bulk orders of high-quality products at reasonable prices.

What is Special about Adinath Enterprises

More than 30 years of manufacturing experience
Customization according to any battery type model
Busbars certified and tested individually
Stock available at competitive prices
Machining and surface treatment done in-house
Support for low minimum order quantities and pilot batches
Help with research and development, sample development, and prototyping
Quick delivery and efficiency in bulk orders
Technical support throughout the process
Cost-effective manufacturing options

Adinath Enterprises produces aluminum busbars that are strong, trustworthy, and of superior quality, which are specially designed for applications of modern screw-terminal lithium batteries.

Adinath Enterprises can give you quick, accurate, and customizable solutions for every battery pack requirement whether it’s for prototypes, small quantities or large-scale production.

For any questions or if you would like to order aluminum busbars tested and suitable for screw-type lithium batteries, please don’t hesitate to contact us anytime.

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Contact Us

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+91-9899772424

+91-9899335858

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info@adinathenterprises.com