Copper Busbar for Screw-typе Lithium Battеriеs (Prismatic Cеll)

Copper Busbar for Screw-typе Lithium Battеriеs (Prismatic Cеll)

The copper busbars designed for screw-terminal prismatic lithium batteries are made from ETP/OFHC high-conductivity electrolytic copper that makes sure there is almost no resistance, proper current flow, and also strong connections of the cells by bolts.

The material’s great strength makes it possible to support the cells’ mechanical structure and at the same time provide resistance against vibrations and long-lasting electrical performance—highly suited for screw-type prismatic cell assemblies of high current applications.

The connectors made of copper have great thermal conductivity by nature, high current-carrying capacity, and long life, hence, they are directly or indirectly used in electric vehicle (EV) battery modules, energy storage system (ESS) storage banks, solar energy systems, UPS backup units, custom lithium battery packs that need screw-fastened prismatic cell interconnections, and so on.

Busbars made of copper are produced from pure electrolytic copper and come in different thicknesses and are customizable in terms of hole patterns, chamfered countersinks, plating options (nickel, tin or silver), insulating sleeves that match the pack design.

Custom-made copper busbars are provided for the top prismatic screw-type lithium cell manufacturers i.e., Highstar, EVE, Ganfeng, Highpower, Great Power, BAK Laser Cell, Gotion High-tech (GHT), High Star, CATL, BYD, CALB, REPT Battero, Lishen Battery, SVOLT Energy, DMEGC, CBAK, Winston battery, Sinopoly battery, A-Grade, LG energy solution, Samsung SDI, Panasonic and others, which are compatible with LFP, NMC, and all major screw-terminal prismatic lithium formats.

High-Precision Fabrication for Screw-Mounted Copper Busbars

us to produce at the highest performance level. Surface plating, if desired, would not only improve resistance to corrosion but also reliability of the electrical contact at the screw joints of prismatic cells.
The whole process, starting from copper strip cutting and ending with final finishing, includes:
• Torque-load testing
• Conduction & resistance measurement
• Mechanical fatigue testing
• Dimensional and hole-accuracy checks
Such rigorous scrutiny at every step ensures that every single copper busbar can bear high currents, heat, and pressure which are all quite common in screw-type prismatic lithium battery assemblies.
The in-house machining and plating assure top-notch quality at a faster delivery time than most busbar manufacturers in the Delhi NCR area.

Copper Strip Stock Availability

We have a supply of premium-grade copper strips in numerous specs and sizes that can be used for making prismatic screw-terminal busbars. Our stocks of ready copper strips vary in the following dimensions:
• Thickness: 0.2 mm to 12 mm
• Width: 5 mm to 120 mm
• Length: 20 mm to 5 m
Each copper busbar is inspected and certified individually for torque-tightening strength, conductivity performance, coating adhesion, and dimensional precision—thus ensuring an effortless assembly in prismatic cell battery pack production.
All the busbars produced are in line with the stringent quality norms for global EV, ESS, UPS, and energy-storage applications.

Overview: Copper Busbars for Screw-Terminal Prismatic Cells

The copper busbars are high-conductivity, rigid current paths which are used to connect the screw-type prismatic lithium cells in electric vehicles, storage modules, and industrial power systems. They give maximum current transfer, excellent mechanical clamping strength, and optimal heat dissipation. All these combine to make them superior to most traditional wiring in high-power prismatic cell setups.

Common Applications of Our Custom Copper Busbars:
• Prismatic Battery Packs for Electric Vehicles
• Energy Storage Systems for Solar & Hybrid Applications
• Grid-Tied ESS & Backup Power Supply Units
• Telecom Power Banks & Industrial Modules
• Custom Lithium Prismatic Cell Assemblies

High-Performance Copper Busbars for Screw-Mount Batteries

Our Copper Busbars are the most favored ones among the manufacturers of screw-type prismatic batteries because they provide:
● The highest electrical conductivity of all busbar materials
● Tremendous stability of bolted-joint for screw-type terminals
● The best heat dissipation for high-current applications
● Outstanding resistance to corrosion with protective plating
● Enormous strength for long-lasting service
● Very low resistance levels which result in negligible heat generation
● Complete customization of hole patterns & dimensions
● Prices that are competitive along with supporting low MOQ

Screw-Type Prismatic Cell Busbars Core Advantages

Our Copper busbars gives you:

Exceptional conductivity for transfer of high power
The strength of torque and the force of clamping are both very secure
Under continuous load there is stability in structure and thermal
Efforts are made to keep the resistance very low for maximum efficiency
Extremely high current demands are supported
The longest anti-corrosion performance is guaranteed (with plating options)
In EV & ESS applications field reliability is still consistent

Reasons Adinath Enterprises Is The Most Trusted Copper Busbar Manufacturer

Adinath Enterprises with its 30+ years of engineering know-how is one of the top companies in the copper and aluminum busbar industry in Delhi NCR.

We are experts in manufacturing precision-engineered, high-performance copper busbars that are made for modern screw-terminal prismatic lithium batteries and energy systems primarily.

What Sets Adinath Enterprises Apart

More than 30 years of manufacturing experience
Custom designs for all kinds of prismatic cell models
Busbars tested and certified separately
Competitive pricing with ready inventory
Total in-house machining and plating
Backing of low minimum order quantities and R&D sampling
Help with design, prototyping and development
Rapid production for large orders
Complete technical support all the way through
Cost-effective manufacturing solutions

Adinath Enterprises makes copper busbars that are strong, reliable and durable, especially for screw-type prismatic lithium cell applications.

It does not matter if you require prototypes, sample lots or mass production, we will provide fast, accurate and highly flexible copper busbar solutions for any battery pack needed.

For any inquiries or to place an order for tested copper busbars for screw-type prismatic lithium cells feel free to contact us anytime.

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Contact Us

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+91-9899772424

+91-9899335858

abhinavjain2001@hotmail.com

info@adinathenterprises.com