Prismatic Cell Busbar

Prismatic Cell Busbar

A prismatic cell busbar is a significant conductor that allows the safe and efficient transfer of current within battery packs and provides ideal contact between multiple prismatic lithium-ion cells. The prismatic cell busbar acts as the backbone of much of the electrical distribution of a battery module, and generally is a low resistance, rigid conductor—commonly aluminum or copper—that is designed to withstand extremely high charging and discharging current with minimal energy losses or heat. A prismatic cell busbar enhances performance, cycle life and reliability under demanding operating conditions in electric vehicles (EVs), stationary energy storage, and other high current applications, by providing reliable conductivity in multi-cell configurations

Prismatic cell busbars are precision-engineered for a durable and reliable construction, made to snugly fit inside high-density or cramped spaces inside a battery pack. Typically, they are manufactured with protective coatings or some type of lamination or insulation for protection against short circuiting, galvanic corrosion, and thermal-related issues or stresses. The robust design, being compact and low profile, can potentially support high current density while minimizing thermal loads inside battery packs. There are also designs that support easier interfacing to a Battery Management System (BMS), allowing sensors and other monitoring devices to read voltages and temperatures at the cell level, which can improve operator safety, efficient charge balancing, and reliability especially in high energy or fast charge applications.

In the case of solutions using EV and ESS, reliability and safety are paramount. Prismatic cell busbars help meet these criteria. Busbars consist of fewer joints and connection points than traditional wiring, and therefore have lower resistance and heat generation, as well as less potential for failure. Busbars are also scalable and can be applied to any battery pack assembly. This applies from passenger vehicle packs, all the way to heavy-duty electric vehicles and large-scale renewable electrical storage. In short, prismatic cell busbars contribute significantly to prismatic battery system performance, safety, and lifespan, and therefore are an essential part of the energy transition.

Manufacturer of Prismatic Cell Busbar

Adinath Enterprises is a precision manufacturing company creating high-precision Prismatic Cell Busbars for electric vehicles, battery energy storage systems, and industrial-grade lithium-ion battery packs. With past experience in manufacturing copper and aluminum busbars, we offer heavy-duty and high-performance alternatives for connecting prismatic cells within smaller battery modules. Our busbars are manufactured with premium materials to international quality standards prioritizing high conductivity, thermal performance, and extended service life.
Every prismatic cell busbar manufactured at Adinath Enterprises is built to reduce voltage drop, resist overheating, and minimize energy draw to achieve optimal efficiency during extreme cycling charge/discharge methods. We also focus on a rigorous in-house quality process and testing standards so the busbars are an additional part of the reliability and safety and longevity of any battery.
We also manufacture prismatic busbar solutions for OEMS, energy storage system integrators, and electric vehicle battery pack manufacturers. Thickness, length, shape, current rating, and coatings can be changed to meet specific battery pack configurations. Epoxy insulation or lamination or copper or nickel plating can be performed as finishing process improvements for increased safety and corrosion properties. With design flexibility, the busbars can be prepared to various designs for prismatic cell packs for a variety of applications.
Busbars by Adinath Enterprises’ prismatic are tested one by one for electrical, mechanical, and thermal properties resulting in connections that enhance the ease of battery module assembly and the overall reliability of the system. Busbars offer a cost-effective way to achieve higher energy efficiency, extended battery operation, and higher performance in all applications.

Advantages of our Prismatic Cell Busbars

Transfer current safely and reliably across multiple prismatic cells.
Made of high-conductivity copper or aluminum, corrosion-resistant construction.
Reduces voltage drop, heating, and power loss.
High-density compact dimensions suitable for high-density prismatic battery modules.
Lots of operating life and charge/discharge cycles.
Available in many sizes, coatings, and design configurations..

Customization Options:

Option to utilize copper or aluminum material.
Custom length, thickness, and form to fit cell design.
Insulated or laminated busbars to ensure high safety levels.
Special coatings for long-lasting and heat-resistant temperature capabilities.
Custom manufacture to customer drawings and pack requirements.

Benefits of Our Busbars for Prismatic cells

Enhanced energy efficiency

Improved reliability for EV and ESS applications

Increased safety with insulated designs

Efficient battery pack assembly

Adinath Enterprises, a reputable manufacturer of prisms cell busbars out of India, is committed to providing superior manufacturing solutions for EV and renewable energy markets. Our busbars manufactured using the latest techniques comply with strict quality processes and internationally recognized battery tests on safety and performance. We are capable of managing both standard orders and specialty orders whether the quantities are bulk standard orders or specialty orders for customized battery modules.

Adinath Enterprises prismatic cell busbars assure future energy storage and e-mobility systems, the robustness, efficiency, and safety required. Whether for industrial lithium-ion modules, electric vehicle battery packs, or grid energy storage, Adinath Enterprises prismatic cell busbars are tested and certified for safe, efficient and long-lasting performance.

Contact us today about prismatic cell busbars, let our experts work with you on customized solutions that ease your battery pack designs.